Hebei Qijie Wire Mesh MFG Co., Ltd. offer the Ladder Conveyor Belt, also known as a rod conveyor belt, renowned for its efficiency, versatility, and minimal maintenance needs. Widely used in the baking industry, these belts have proven to be essential in various industrial processes due to their unique design and functionality. Our commitment to quality and customer satisfaction drives us to provide reliable conveyor belts that are crucial for a wide range of industrial operations and add significant value to these processes.
Features and Advantages of the Ladder Conveyor Belt
Ladder Conveyor Belt combines reliability, adaptability, and ease of use, making it a highly effective solution for a variety of industrial applications.The Ladder Conveyor Belt, a popular choice in the baking industry and various other sectors, offers numerous features and advantages that enhance its performance and usability:
- Reliable Movement: Equipped with a positive sprocket drive for consistent, trackless operation.
- Adaptable Design: Suitable for both straight-running and radial applications, with S-hooks for straight applications, curved belt options for fixed radius turns, and a tapered rod pitch for radial applications (90 and 180 degrees).
- Uniform Carrying Surface: The belt’s flat surface is gentle on products, ensuring safe handling.
- Durability: High tensile strength rods add durability and reduce the risk of distortion, minimizing downtime.Its simple construction allows for easy assembly and disassembly.Designed for efficient cleaning, maintaining high hygiene standards.Minimal upkeep required, enhancing cost-effectiveness.
- Mesh Overlay Option: Available for enhanced transportation of smaller items.
- Efficient Transportation: The belt’s flat and smooth surface ensures safe and efficient transportation of goods.
- Gentle Handling: Ideal for carefully handling products.
- Smooth Movement: Facilitates easy movement, particularly around radial bends.
- Optional U-Bar Filler Rods: Available for added product support.
- Simple Construction: Straightforward design for easy handling and maintenance.
Application of the Ladder Conveyor Belt
The Ladder Conveyor Belt is known for its adaptability and is used in a wide range of applications across multiple industries:
- Versatility: It fits into various conveyor systems due to its adaptable design, making it suitable for numerous industrial processes.
- Food Industry Applications: The belt is particularly effective in the food industry, excelling in processes such as cooling, baking, frying, and grilling, with a specific emphasis on bread and pastry production.
- Filtering Systems: It plays a crucial role in various filtering installations.
- Washing and Drying: The belt is ideal for washing and drying processes in different sectors.
- Broad Range of Functions: It is used for a variety of tasks including transportation, cooking, heating, drying, cooling, drainage, freezing, washing, inspection, packaging, as well as handling operations like elevating, de-elevating, turning, and filling.
Ladder Conveyor Belt Structure Type
The Ladder Conveyor Belt is designed to offer stable and secure conveyance in various industrial settings, characterized by its unique structure and variety of link types.
Structure and Security:The belt is constructed with cross rods connected by S-shaped hooks, chain links, and U-shaped links. Its integrity is enhanced with rings welded to the cross rods, increasing the durability and stability of the conveyor belts.
Type of Ladder Conveyor Belt:
- Ladder Belt with S-Shaped Hooks:
Application Flexibility: Suitable for both straight and curved paths.
Curvature Options: Can be adapted as curved belts with a fixed inside radius.
Directional Variability: Available in right-hand (clockwise) and left-hand (anti-clockwise) arrangements.
Standard Angles: Designed for conveyor angles of either 90° or 180°. - Ladder Belt with U-Shaped Links:
Versatile Use: Efficient in both straight and curved applications.
Directional Options: Comes in right-hand (clockwise) and left-hand (anti-clockwise) configurations.
Conveyor Angle Compatibility: Suitable for standard angles of 90° and 180°. - Ladder Belt with Chain Links:
Specific Application: Tailored exclusively for straight-running applications.
Each type of the Ladder Conveyor Belt is crafted to meet specific operational needs, showcasing the flexibility and efficiency of conveyor technology. These belts exemplify the capability of conveyor systems to adapt to a wide range of industrial processes and material handling requirements.
Ladder Conveyor Belt Design and Specifications
The Ladder Conveyor Belt is expertly crafted to meet diverse industrial needs, offering both flexibility and reliability. This belt comes in two key styles, each designed for specific operational requirements:
Straight-Running Ladder Belt: Optimal for linear applications, ensuring smooth and efficient straight-line conveyance.This table provides a clear overview of the specifications for each pitch size of the Straight Running Ladder Belt.
Pitch (mm) | 12.7 | 15.87 | 19.05 | 25.4 |
Rod Diameter (mm) | 3.66 | 4.47 | 4.88 | 4.88 |
Maximum Width (mm) | 762 | 914 | 914 | 914 |
Radial Ladder Belt: Specially designed for conveyors that require 90° and 180° turns. These belts are available in right-hand (clockwise) and left-hand (anti-clockwise) configurations, with standard and custom angles between 90° and 180° available upon request.
Pitch(mm) | 12.7 | 15.87 |
Rod Diameter (mm) | 3.66 | 4.47 |
Inside Radius (mm) | 598.5 | 762 |
Available Width (mm) | 229/305/381/457/762 | 305/381/457/610/762 |
Material Options and Belt Material:
The Ladder Conveyor Belts are crafted in Stainless Steel T-304, a material known for its durability and suitability for a broad range of applications, especially in the food industry.
An alternative option in Mild-Tensile Carbon Steel is available for applications that demand less intensity.
Both straight and radial belts are offered in 1.4301 (304) stainless steel and mid-tensile carbon steel, accommodating various industrial applications.
Design Features:
- Sprocket-Driven Mechanism: Guarantees consistent and reliable belt operation.
- Special Raised Rod Flight Belts: These additions are available for enhanced functionality, such as product separation or assistance in conveying products on inclines or declines.
- Flexibility: Capable of handling both straight-running and radial configurations, ideal for 90° and 180° angles.
Customization and Specifications Tailored by Hebei Qijie:
As a seasoned manufacturer and exporter, Hebei Qijie is dedicated to offering detailed specifications that precisely meet the unique requirements of different industries. We ensure the availability of various intermediate widths, allowing our Ladder Conveyor Belts to be customized for an extensive array of industrial settings and specific needs. Our belts are recognized for their comprehensive design and broad range of specifications, making them a highly versatile and efficient choice for a multitude of conveying tasks across diverse industrial landscapes.
For any requirements related to the Ladder Conveyor Belt, we encourage you to reach out to Hebei Qijie. Our team is committed to providing tailored specifications that align perfectly with your individual needs.
See pictures for examples
Qijie Model LCB-001 Ladder Conveyor Belt
Qijie Model LCB-002 Ladder Conveyor Belt
Qijie Model LCB-003 Ladder Conveyor Belt
Qijie Model LCB-004 Ladder Conveyor Belt